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- 902, Building A3, Tianrui Industrial Park, No. 35 Fuyuan 1st Road, Zhancheng Community, Fuhai Street, Bao'an District, Shenzhen
- sales@shdindustry.com
- +8613670104031
5 Axis Impeller Machining
5-axis machining means that when machining parts with complex geometries, the machine tool needs to be able to position and connect in five degrees of freedom. Compared with four-axis CNC milling, five-axis CNC milling has one more axis of rotation. The fifth axis rotates around the y-axis, also known as the b-axis.
Description
Product Introduction
5 Axis Impeller Machining is a precision manufacturing service that utilizes five-axis CNC technology to machine complex impellers and integral impellers. It can achieve one-time clamping and forming of complex curved surfaces and is widely used in compressors, turbochargers, pumps and valves, energy equipment and aerospace fields.
Product Features
High-precision machining: Five-axis simultaneous machining of complex blades and flow channels reduces machining errors and ensures impeller profile accuracy and operational performance.
One-time clamping and forming: Multi-angle continuous machining reduces repetitive positioning errors, improving dimensional consistency and production efficiency.
Complex structure manufacturing: Capable of machining complex structures such as open impellers, closed impellers, integral bladed disks, and highly twisted blades.
Multiple material support: Supports machining of aluminum alloys, stainless steel, titanium alloys, high-temperature alloys, and copper alloys to meet diverse application requirements.
Production Process
Drawing Review
Analyze product structure and processing requirements
Material Preparation
Select suitable metal materials and perform pretreatment
CAM Programming
Toolpath Planning and Machining Simulation
Tooling Design
Fabricate dedicated fixtures to ensure positioning accuracy
5-Axis Roughing
Rapid prototyping of impeller contour
5-Axis Finishing
Complete precision machining of blades and key components
Quality Inspection
Dimensional inspection, contour inspection, and dynamic balancing test
Packaging and Shipping
Rust-proof packaging and provision of inspection report
Customization Services
Customized Products: Open Impellers, Closed Impellers, Semi-open Impellers, Compressor Impellers, Turbine Impellers, Integral Bladed Disks (Blisk)
Customized Materials: Aluminum Alloys, Stainless Steel, Titanium Alloys, Nickel-based High-Temperature Alloys, Copper Alloys
Customization Details: Dimensions, Machining Accuracy, Surface Roughness, Dynamic Balancing Requirements, Surface Treatment Solutions
Drawing Support: 2D Drawings (PDF/DWG), 3D Models (STEP/IGES/STP), Sample Mapping, OEM/ODM Development
Quality Documents: Material Certificate (MTC), Dimensional Inspection Report, CMM Inspection Report, Dynamic Balancing Report, Third-Party Inspection Report
FAQ
Q: What types of impellers can you process?
A: We support the processing of open, closed, and semi-open impellers, as well as integral impeller disks.
Q: Can you customize based on drawings?
A: We support customization based on 2D drawings, 3D models, and samples.
Q: What materials can you process?
A: We support aluminum alloys, stainless steel, titanium alloys, high-temperature alloys, and other metal materials.
Q: Do you provide dynamic balancing testing?
A: Yes, and we can provide test reports.
Q: Do you support prototyping and mass production?
A: We support sample development, small-batch trial production, and bulk orders.
Q: What quality documents can you provide?
A: We can provide material certificates, dimensional reports, CMM reports, and third-party inspection reports.
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