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Aluminum Die Casting Product
Aluminum Die Casting Products are manufactured using a high-pressure die casting process, producing aluminum alloy parts with complex structures, precise dimensions, and excellent surface quality.
Description
Product Introduction
Aluminum Die Casting Products are manufactured using a high-pressure die casting process, producing aluminum alloy parts with complex structures, precise dimensions, and excellent surface quality. They are widely used in the automotive, electronics, electrical appliances, communications, industrial equipment, and new energy industries.
Product Features
High-precision molding: Utilizing precision molds and advanced die-casting equipment, casting precision can reach CT5-CT7, with critical dimensional tolerances controlled within ±0.05mm.
One-piece molding of complex structures: Enables thin-walled, deep-cavity, and complex structural designs, reducing welding and assembly processes and lowering manufacturing costs.
Excellent surface quality: High surface finish, allowing for direct powder coating, painting, anodizing, electroplating, and other treatments.
Production Process
Raw Material Control
Strictly screen aluminum alloy materials and conduct composition testing upon arrival at the factory.
Alloy Melting
Precisely control the melting temperature to ensure the stability of the molten metal.
Composition Testing
Spectroscopic analysis ensures that materials meet standard requirements.
Refining and Degassing
Effectively reduce porosity and inclusions, improving the density of castings.
Die Casting
High-pressure rapid filling enables stable mass production.
CNC Machining
Drilling, tapping, milling, and other machining processes are completed according to drawing requirements.
Quality Inspection
Comprehensive testing of dimensions, appearance, airtightness, and performance.
Packaging and Shipping
Export standard packaging is used to ensure safe transportation.
Customization Services
Custom Materials
ADC12, ADC10, A360, A380, and other aluminum alloys.
Custom Molds
Mold design, development, and optimization.
Custom Machining
CNC machining, tapping, drilling, and assembly.
Custom Surface Treatment
Powder coating, painting, anodizing, electroplating, and sandblasting.
Custom Packaging
Logo, labels, carton and pallet packaging.
Custom Testing
Material reports, dimensional reports, PPAP, and third-party testing reports.
FAQ
Q: What aluminum alloy die-casting materials can you produce?
A: We can provide commonly used aluminum alloys such as ADC12, ADC10, A360, A380, AlSi9Cu3, and AlSi12, and can select specific grades according to customer requirements.
Q: What machining precision can you achieve?
A: The precision of die-cast parts can reach CT5-CT7 grade. After CNC precision machining, the tolerance of key dimensions can be controlled within ±0.05mm.
Q: Do you support OEM and ODM customization?
A: Yes. We can provide a one-stop service including mold development, die-casting production, machining, and surface treatment based on customer drawings, samples, or technical requirements.
Q: What is your minimum order quantity (MOQ)?
A: MOQ depends on the product structure, weight, and mold requirements. Sample orders and small-batch trial production projects are both supported.
Q: How long does mold development take?
A: Typically, it takes 20-35 days, depending on the complexity of the product structure and the mold size.
Q: How long is the lead time for mass production?
A: After sample confirmation, the normal production cycle is 15-30 days. Large-volume orders can be scheduled according to demand.
Q: What surface treatments do you offer?
A: We can provide powder coating, painting, anodizing, electroplating, sandblasting, polishing, and other customized surface treatments.
Q: How do you guarantee product quality?
A: We implement full-process quality management from raw material testing and die-casting process control to finished product inspection, and are equipped with CMM coordinate measuring machine for dimensional verification.
Q: What testing reports can you provide?
A: We can provide material composition reports, dimensional inspection reports, PPAP documents, COC certificates, salt spray test reports, and third-party testing reports.
Q: Can you produce die-cast parts with complex structures?
A: Yes. High-pressure die casting is suitable for one-time molding production of thin-walled parts, deep-cavity parts, and parts with complex geometries.
Q: What is the tonnage range of your die-casting equipment?
A: We are equipped with 160T-1600T cold chamber die-casting machines, which can meet the production needs of aluminum die-casting parts of different sizes and weights.
Q: Do you provide subsequent machining services?
A: Yes. We have a complete set of CNC machining centers that can complete precision machining processes such as drilling, tapping, milling, and turning.
Q: Which industries do you serve?
A: Our products are widely used in the automotive parts, industrial machinery, electronics, communication equipment, LED lighting, new energy, and automation equipment industries.
Q: Can you provide samples?
A: Yes. We support sample making and small-batch trial production to help customers complete product verification and project evaluation.
Q: Which countries and regions do you export to?
A: Our products have been exported to many countries and regions in Europe, North America, South America, the Middle East, Southeast Asia, and Australia.
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