+86 139 2658 4851

Latest Products

  • Aluminum Die Casting Product
  • Custom CNC Machining Services
  • Precision CNC Turned Parts
  • Precision CNC Turned Components
  • CNC Precision Turned Parts
  • High precision CNC lathe

Contact Us

  • 902, Building A3, Tianrui Industrial Park, No. 35 Fuyuan 1st Road, Zhancheng Community, Fuhai Street, Bao'an District, Shenzhen
  • sales@shdindustry.com
  • +8613670104031
Aluminum Die Casting of New Energy Vehicle Parts

Aluminum Die Casting of New Energy Vehicle Parts

Aluminum Die Casting of New Energy Vehicle Parts is manufactured using high-pressure die casting (HPDC) technology and is widely used in new energy vehicle battery systems, electric drive systems, thermal management systems, and body structural components.

Description

Product Introduction

 

Aluminum Die Casting of New Energy Vehicle Parts is manufactured using high-pressure die casting (HPDC) technology and is widely used in new energy vehicle battery systems, electric drive systems, thermal management systems, and body structural components.

 

202306161509396e6e79c109634de59a2833f85bdcc190

 

Technical Specifications

 

Maximum Part Size 1500×800mm
Surface Roughness Ra 1.6μm (As-cast)
Dimensional Tolerance ±0.1mm/100mm
Annual Production Capacity Over 5 million units
Tool Life Over 150,000 cycles

 

Product Features

 

Constructed from high-performance aluminum alloy, this design ensures strength while reducing component weight, contributing to improved vehicle range.

Precision molds combined with automated die-casting production achieve tolerances of ±0.1mm/100mm, improving assembly efficiency and reducing post-processing.

It supports thin-walled, complex ribbed, and integrated structural designs, reducing the number of parts and assembly costs.

Surface roughness can reach Ra 1.6μm, facilitating subsequent treatments such as spraying, electrophoresis, and anodizing.

 

Production Process

 

Raw Material Control
Automotive-grade aluminum alloy raw materials are selected to ensure stable composition and traceable quality.

 

Alloy Melting
Automated melting process controls temperature and composition uniformity.

 

Composition Testing
Spectroscopic analysis ensures materials meet technical requirements.

 

Refining and Degassing
Reduces porosity and inclusions, improving casting density.

 

Die Casting
High-pressure die casting creates complex structural parts in a single process.

 

Precision Machining
CNC machining, drilling, and tapping services are available.

 

Quality Inspection
Dimensional, appearance, and non-destructive testing are performed.

 

Packaging and Shipping
Customized export packaging ensures safe transportation.

 

Customization Services

 

Product Customization: Battery housing, Motor housing, Inverter housing, Body structural components, Chassis components

 

Material Customization: ADC12, A380, A360, AlSi9Cu3, AlSi10Mg, Customer-specified grades

 

Size Customization: Maximum 1500×800mm, Large integrated die-cast parts, Non-standard structure development

 

Surface Treatment: Sandblasting, Shot blasting, Electrophoresis, Anodizing, Powder coating, Painting

 

Precision Machining: CNC machining, Drilling, Tapping, Milling, Assembly

 

Testing Services: PPAP, CMM inspection, X-ray inspection, Third-party inspection

 

20230616150940a2237726919a4a58bf1186c9bc4fa24b

 

FAQ

 

Q: What types of die-cast parts for new energy vehicles can you produce?

A: We can produce battery housings, motor housings, inverter housings, thermal management system housings, and body structural components.

Q: What is the largest die-cast part you can produce?

A: The maximum size is 1500×800mm.

Q: Do you support custom production based on provided drawings?

A: We support custom production based on 2D drawings, 3D models, and samples.

Q: Do you provide mold development?

A: We provide mold design, mold flow analysis, mold manufacturing, and mass production services.

Q: Can you provide PPAP files?

A: We can provide PPAP files, material reports, dimensional reports, and test reports.

Q: What surface treatments do you support?

A: We support sandblasting, anodizing, electrophoresis, powder coating, and painting

Hot Tags: aluminum die casting of new energy vehicle parts, China aluminum die casting of new energy vehicle parts manufacturers, suppliers, factory, aluminium casting components, aluminium die casting components, aluminum casting parts, automotive aluminum die casting, die cast aluminum components, Investment Casting Aluminum Parts

Send Inquiry

(0/10)

clearall