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Magnesium Alloy Die Casting
Magnesium Alloy Die Casting is a high-pressure manufacturing process for producing lightweight, high-strength, and structurally complex components for OEM applications in automotive, aerospace, electronics, and industrial equipment.
Description
Product Introduction
Magnesium Alloy Die Casting is a high-pressure manufacturing process for producing lightweight, high-strength, and structurally complex components for OEM applications in automotive, aerospace, electronics, and industrial equipment.
Technical Specifications
| Item | Specification / Capability |
| Maximum Part Size | Up to 1800 × 1000 × 600 mm (70.8 × 39.3 × 23.6 in) |
| Minimum Wall Thickness | ~1.0 mm (geometry dependent) |
| General Tolerance | ±0.08 mm / 100 mm (post-machining capability up to ±0.01 mm for critical interfaces) |
| Surface Roughness | Ra 1.2 μm (as-cast) |
| Annual Output Capacity | Up to 12 million parts |
| Process Type | High-Pressure Die Casting (HPDC) |
| Vacuum Die Casting | Available for porosity-sensitive parts |
| Standard Alloys | AZ91D, AM60B, AM50A |
| High-Performance Alloys | AS31, AS41 |
| Special Alloys | WE54, ZK60 |
| Material Engineering | Custom alloy development available |
| Mold Lead Time | ~25–35 days |
| Dimensional Inspection | CMM (Zeiss system) |
| Internal Inspection | X-ray + CT scanning |
| Process Monitoring | Real-time pressure & temperature control |
| Mechanical Testing | Tensile & impact testing |
| Environmental Testing | Salt spray testing (1000+ hrs) |
| Machining | CNC precision machining (5-axis) |
| Surface Treatment | MAO, coating, plating |
| Assembly | Functional assembly available |
| Facility Size | 30,000㎡ |
| Machines | 400T–4000T (40+ units) |
| Certifications | ISO 9001 / IATF 16949 / NADCAP |
| DFM Support | Available |
| Prototyping | 5–7 days rapid prototype |
Key Features
Stable melt flow and solidification control during high-pressure injection cycle.
Integrated casting-to-machining workflow for continuous near-net-shape to precision finishing.
Vacuum-assisted die casting for reduced gas entrapment in porosity-sensitive geometries.
Structural die casting for complex geometries with uneven wall distribution.
Thin-wall forming through controlled cavity filling and thermal balance regulation.
In-line process monitoring of injection pressure, flow behavior, and thermal conditions.
Industries & Application Areas
Automotive Industry
EV battery housings
Structural brackets and support systems
Seat frame components
Steering system parts
Aerospace & UAV Systems
Lightweight structural housings
Avionics enclosures
UAV frame structures
Antenna and communication components
Consumer Electronics
Laptop structural frames
Camera housings
VR/AR device frames
Portable device enclosures
Industrial Equipment
Power tool housings
Mechanical enclosures
Integrated structural components
Customization Options
Magnesium alloy selection (AZ91D, AM60B, AM50A, AS series) for magnesium die casting manufacturer applications.
Custom magnesium die casting parts from concept to production for complex structural and functional designs.
Geometry customization for magnesium alloy HPDC components including thin-wall and integrated structures.
Wall thickness design within magnesium die casting process limits and structural feasibility.
Vacuum-assisted magnesium die casting for porosity-sensitive custom magnesium die casting parts.
CNC machining for precision interfaces and tight-tolerance magnesium die casting components.
Surface finishing options for magnesium die casting components including coating, machining, and treatment.
Prototype-to-production scaling for custom magnesium die casting parts in OEM manufacturing programs.
Quality Control System
Real-time process monitoring during magnesium alloy die casting to ensure stable production conditions.
CMM full dimensional inspection for batch-to-batch geometric consistency control.
X-ray and CT scanning for internal defect detection in structural components.
Mechanical performance testing including tensile and impact verification.
Salt spray corrosion testing for environmental durability evaluation.
Full material traceability from alloy input to finished magnesium die casting components.
Controlled quality system aligned with ISO 9001, IATF 16949, and NADCAP requirements for OEM supply chains.
FAQ
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