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High Pressure Die Casting Parts
High pressure die casting (HPDC) parts are precision aluminum, zinc, and magnesium components mainly used in automotive, electronics, industrial equipment, and consumer applications for complex geometries, thin-wall structures, and high-volume OEM production.
Description
Product Introduction
High pressure die casting (HPDC) parts are precision aluminum, zinc, and magnesium components mainly used in automotive, electronics, industrial equipment, and consumer applications for complex geometries, thin-wall structures, and high-volume OEM production.
Technical Data
| Item | Specification |
| Manufacturing Process | High Pressure Die Casting (HPDC) |
| Die Casting Machines | 250T–3000T cold chamber machines |
| Supported Materials | Aluminum (ADC12, A380) / Zinc (Zamak 3, Zamak 5) / Magnesium (AZ91D, AM60B) |
| Production Types | Prototype / Small batch / Mass production |
| Prototype Lead Time | 5–7 days |
| Monthly Production Capacity | 1,000,000+ parts |
| Minimum Wall Thickness | 0.5 mm |
| Critical Dimensional Tolerance | ±0.05 mm (depending on geometry) |
| Secondary Operations | CNC machining, drilling, tapping, polishing |
| Surface Finishing Options | Anodizing / Powder coating / Electroplating / Painting |
| Assembly Services | Component and sub-assembly assembly available |
| Engineering Support | DFM analysis, die design optimization, manufacturability review |
| Quality Inspection Methods | 100% CMM inspection, X-ray inspection, pressure testing, leak testing |
| Quality Management Systems | ISO 9001:2015 / IATF 16949 |
| Material Compliance | RoHS compliant, SGS verification available |
| OEM / ODM Capability | Full OEM & ODM support from design to mass production |
| Packaging Solutions | Custom export packaging available |
| Logistics Support | Global shipping and export support |
Engineering & OEM Manufacturing Services
• Product engineering review and DFM optimization
• Custom die design and tooling development
• Rapid prototype manufacturing (5–7 days)
• Pilot production for validation and testing
• Scalable mass production deployment
• CNC machining and precision finishing integration
• Assembly and sub-assembly production
• Export packaging and logistics preparation
Industries We Serve
Automotive Systems
Structural housings, brackets, lightweight structural components, transmission-related assemblies
Electronics & Thermal Management
Heat sinks, electronic enclosures, connector housings, thermal dissipation components
Industrial Equipment
Pump housings, valve bodies, hydraulic components, mechanical structural parts
Consumer & Hardware Products
Appliance housings, functional hardware components, structural consumer assemblies
Quality Assurance
Certifications & Compliance
• ISO 9001:2015 certified quality system
• IATF 16949 automotive-grade manufacturing system
• RoHS compliant materials
• SGS material verification available
Inspection & Testing Capability
• 100% CMM dimensional inspection
• X-ray internal porosity detection
• Pressure testing for sealing performance validation
• Leak testing for functional reliability
Quality Control Workflow
• Incoming material inspection
• Die casting inspection
• CNC machining inspection
• CMM measurement
• X-ray inspection
• Functional testing
• Final inspection
• Packaging verification
Quality Assurance
15+ years OEM die casting experience supporting automotive and industrial manufacturing programs
Thin-wall capability down to 0.5 mm for complex structural components
Dimensional control up to ±0.05 mm on critical features
Scalable production from prototype to 1,000,000+ parts/month
Integrated manufacturing covering tooling, die casting, CNC machining, and finishing processes
In-house DFM engineering support for manufacturability optimization and production risk reduction
Strict OEM confidentiality protection for drawings, tooling, and technical data
Global logistics capability supporting international OEM supply chains
FAQ
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